Test systems and engineering applications
Real tests.
Reusable knowledge.
We turn the experience we have built up in vehicle and component development into test systems and, with Veriflow , into automated analysis. Four applications, from measurement to result.
See the applications
01 /Driveline
We bring real-world loads into the test cell.
To see how axles and drivelines behave under different loads, and to validate design decisions through measurement.
Our field experience
We developed the system design, manufacturing, controls and data acquisition infrastructure of the axle dynamometer.
With Veriflow
Test data can be evaluated by operating condition, and repeated analyses can be automated. With a sensor that can be used at axle level, continuous monitoring in the field is also possible: large amounts of test data are obtained simultaneously from real field data. Field data can thus be integrated directly into product development.
What need does it address?
Reviewing long test recordings, isolating critical operating conditions and comparing the behaviour of different designs with a consistent method.
02 /End-of-line inspection
Every product, the same evaluation standard.
To inspect components coming off the line against defined criteria and to keep a record of the results.
Our field experience
We developed automated EoL systems that bring together the test plan, data acquisition, limit checks and reporting.
With Veriflow
Signal processing methods and AI-assisted anomaly analysis can complement the defined limit checks. Reports can be generated automatically, results can be compared with historical production data, and sound and vibration behaviour that needs review can be flagged separately.
Our references in this fieldBrist, Ersan Kauçuk
What need does it address?
Reducing operator-dependent differences in evaluation, making test results traceable and passing deviations from normal behaviour on for engineering review.
03 /Noise and vibration
From complaint to measurable finding.
To understand noises that appear only at certain speeds and loads, and to show the effect of an improvement.
Our field experience
We have worked on vibration, durability and noise problems with many OEMs and suppliers, comparing improvements with before-and-after measurements.
With Veriflow
Quality expectations can be linked directly to the measured signals. Sound, vibration and vehicle data are evaluated together to isolate relevant events within long recordings, and physics-based analysis and anomaly detection provide input for root cause analysis.
Our references in this fieldTemsa, Otokar, TCV, Isuzu, MAN, BMC, Hexagon Studio
What need does it address?
Reducing the time spent reproducing a problem, linking complaints to operating conditions and evaluating improvements with comparable metrics.
04 /Sign-off testing
From test experience to automated evaluation.
To focus on results in sign-off testing of engines and auxiliary systems, instead of redoing the same analyses on every repeat.
Our field experience
We carried out engine and air compressor sign-off tests, evaluating the compressor's duty cycle, its control commands and its actual response together.
With Veriflow
The methods and evaluation rules we use in these tests can be transferred to Veriflow. Defined analyses then run automatically, so deviations and the results of repeat tests can be compared.
Our references in this fieldKarsan, Isuzu
Example: air compressor duty cycle
The duty cycle and the delay between the CAN command and the compressor engaging were examined together. After a change to the controls, the test was repeated and the target duty cycle was confirmed. This approach forms the basis for automating repeated analyses.
Engineering infrastructure
Test systems we design and build
We develop our test infrastructure in-house, from system design and manufacturing to controls and data acquisition.
Our test system referencesBase Studio, Ersan Kauçuk
Axle dynamometer
280 kW; system design, manufacturing, controls and data acquisition by Novosim.
See the application →End-of-line (EoL) test systems
Automated test planning, limit checks, reporting and database storage.
See the application →
Alpha cabins
Twin cabins for sound transmission loss and sound absorption testing; design, manufacturing and software all in-house.
AVAS
Acoustic vehicle alerting system for electric vehicles, designed for FMVSS 141 and ECE R138 homologation. Patented in Türkiye.
Our common approach
Experience creates value again with every new analysis.
- 01We measure
We record the real system's behaviour together with its operating conditions.
- 02We turn it into method
We translate field knowledge into analysis steps and evaluation criteria.
- 03We automate
With Veriflow, we run repeated analyses faster and more consistently.
References
Companies we have worked with
Some of the organisations we have carried out product development, testing and engineering projects with in automotive, defence, energy and industry.
Contact
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Your Application
Tell us about your test system, your analysis needs or the problem you are facing in the field.